How a Caulk Producer Sealed the Cope with Robotiq’s Automation

When a number one caulk producer determined to deal with labor shortages and inefficiencies on the finish of their manufacturing line, they discovered the proper slot in Robotiq’s Palletizing Answer. Right here’s how they remodeled their operations and set the stage for scalable success.

Buyer Profile

This buyer operates within the building materials business, specializing in caulk manufacturing. Their merchandise, important for building and residential enchancment initiatives, are shipped in packing containers requiring cautious dealing with and palletizing.

Picture Credit score:  Vecteezy

Enterprise Challenges 

To capitalize on their experience in caulk manufacturing, the corporate wanted to unravel a number of challenges that hindered their progress and effectivity:

1. Labor Shortages: Staffing their end-of-line palletizing operations required devoted employees for every line, creating a big burden, particularly throughout two shifts.
2. House Constraints: Their preliminary consideration of centralized palletizing methods revealed that these options consumed an excessive amount of area and required in depth conveyor rerouting.
3. Value & Threat: Centralized methods require an essential rearrangement of the manufacturing circulation and the addition of expensive conveyor methods. It introduces a single level of failure in your manufacturing circulation. Centralized cells require industrial robots with a log attain and security fences, consuming numerous valuable ground area. If the centralized palletizer goes down, all of the strains resulting in it cease. The excessive cadence and payload of the system make it very troublesome to switch with people quickly within the case of a problem
4. Flexibility Wants: The corporate wanted an answer able to dealing with a number of case sizes and orientations, guaranteeing adaptability throughout totally different product strains.

Why Was Robotiq’s Palletizing Answer a Good Match?

After exploring their choices, the producer selected our palletizing resolution for its distinctive benefits:

• Compact Footprint: Not like cumbersome centralized methods, our resolution provided a small footprint that match seamlessly into their present setup.
• Ease of Use: Intuitive software program options, comparable to superior trajectory planning and simulation instruments, enabled fast deployment and minimal operator coaching.
• Value-Effectiveness: With a projected ROI of underneath two years, the answer aligned completely with their monetary objectives.
• Scalability: The flexibility to implement the answer line by line supplied a manageable pathway to full automation with out overwhelming their assets.
• Resilience: Even when one line goes down, the remainder of the manufacturing facility nonetheless produces. Plus, the decrease cadence makes it doable to quickly assign palletizing labor whereas the system is put again in manufacturing.
• Native Assist: Collaboration with a neighborhood associate ensured clean integration, together with customized conveyor designs and gripper configurations for optimum efficiency.

Suggestions if You are Contemplating Automation

For companies exploring automation, listed below are key takeaways from this success story:

1. Begin Small: Deploy automation one line at a time to attenuate dangers and obtain early wins. Scaling turns into simpler as soon as the primary system proves its worth. This is among the ideas of our Lean Robotics methodology.
2. Concentrate on ROI: Prioritize options that ship fast and measurable returns, like Robotiq’s Palletizing System.
3. Select Flexibility: Go for adaptable methods able to dealing with various product necessities with out main reconfigurations.
4. Accomplice with Consultants: Work with dependable suppliers and native companions to make sure seamless implementation and ongoing assist.
5. Suppose “Exterior of the Field”: Don’t overlook end-of-line processes like palletizing when searching for automation alternatives. These duties typically yield important ergonomic and effectivity advantages.

Conclusion

This caulk producer’s journey highlights the transformative energy of automation. By selecting Robotiq’s Palletizing Answer, they overcame labor challenges, optimized effectivity, and unlocked scalable progress alternatives. 

Need to study extra concerning the distinction between Centralized Palletizing and Lean Robotics? Obtain the Automated Palletizing Purchaser Information.

Able to take step one towards automation? Contemplate beginning with the top of your manufacturing line—it would simply seal the deal to your success. Discuss with one in every of our specialists.