When demand surges, the very last thing you need is a bottleneck in manufacturing. That’s precisely what an electronics producer in Mexico Metropolis confronted—till they turned to automation. With labor shortages limiting output, they deployed Robotiq grippers to maintain up with orders, enhance effectivity, and enhance income. This wasn’t nearly slicing prices—it was about unlocking development. See how they scaled smarter, quicker, and extra profitably.
Assembly the Challenges of Speedy Progress
When an electronics producer in northwest Mexico Metropolis noticed a surge in demand, they confronted a well-known problem—how you can scale manufacturing whereas sustaining high quality and effectivity. Specializing in PCBs and liquid cooling units for automotive electronics, the corporate wanted to extend output however struggled with labor shortages.
They turned to automation, investing closely in collaborative robots (cobots) to streamline their handbook meeting processes. Particularly, they wanted a dependable resolution for dealing with aluminum housings and different elements utilized in assembling communication modules. That’s the place Robotiq grippers got here into play.
Rethinking ROI: Extra Than Simply Labor Financial savings
Many firms view automation strictly via the lens of labor price discount. However on this case, the ROI was much more compelling—automation not solely decreased dependency on handbook labor but additionally enabled elevated gross sales, improved gross margins, and better income. The quicker they automated, the faster they might capitalize on market demand.
With their cobot deployment, the producer carried out 24 Robotiq grippers throughout a number of meeting stations. The outcome? A streamlined course of that improved effectivity, decreased errors, and ensured constant product high quality.
Questioning how you can calculate the ROI of a cobot in your manufacturing facility flooring? Obtain the Lean Robotics ROI calculator.
Why Robotiq Grippers Had been the Proper Match
The producer wanted grippers that supplied:
- Precision: Their aluminum housings required correct dealing with, which means drive management and adaptive grip have been important.
- Flexibility: Not like customary open/shut grippers, Robotiq’s adaptive grippers allowed fine-tuned management, making certain a safe however mild grip.
- Ease of Use: The corporate’s operators shortly adopted the expertise, decreasing integration time and maximizing uptime.
By leveraging a dual-gripper setup—one for loading supplies into machines and one other for transferring completed elements—the corporate considerably elevated throughput whereas sustaining consistency.
Of their case, they used a mixture of Hand-E and 2F140 grippers
Recommendation for Electronics Producers Contemplating Automation
For different producers in automotive and IT electronics, right here’s what labored nicely on this case:
- Take a look at confirmed functions: Many profitable automation initiatives have already been carried out. Be taught from current case research and leverage greatest practices.
- Assume past speedy prices: Whereas automation requires upfront funding, issue within the long-term beneficial properties—larger effectivity, decrease defect charges, and elevated income potential.
- Use customary modules: Simplify the combination course of by selecting confirmed applied sciences and dealing with trusted automation companions.
- Begin sooner, profit quicker: The sooner you deploy automation, the earlier you begin seeing ROI. Protecting issues easy with customary options helps shorten the payback interval.
This electronics producer made the good transfer of embracing cobots and Robotiq grippers to scale manufacturing. Their journey underscores the significance of pondering past simply price financial savings—automation generally is a strategic enabler for development, market responsiveness, and long-term success.
Should you’re going through related challenges, now is likely to be the suitable time to take that subsequent step.
